CoupedUpSubie, on 28 September 2011 - 04:51 PM, said:
Just curious, what type of file is needed if someone was to need something made? I have some experience with CAD programs and doing the drawings. I want to get into the CNC world at some point.
A machine shop only needs a fully dimensioned print to make parts for you. What they will use is a CAM (Computer Aided Machining) program such as MasterCAM for Solidworks, Pro-Engineer's machining package, or something like PartMaker. Or depending on the complexety, a setup machinist will program it long hand. The software needed, if one was going to purchase instead of pirating, is well over 10K for just the add-on alone (for the ones I mentioned), some are more than others, but in the end way out of the realm of a commen person.
So unfortunately, unless you are going to become a machinist and/or a CAM programmer, it's not really feasable. Knowledge of G code, CNC machines and setups is not something gained overnight. And that is why CNC time cost $100-$120 an hour.
For a machine shop, a small job like this just doesn't make any sense. For you or them. From the business side, the machine shop would be very willing to do a one off job for a customer that is placing a dozen orders a week and is bringing in thousands of dollars per order. You are a one time deal with no follow up work. It makes no sense to have a highly paid machinist do all the leg work without having the time paid for or more work down the road.
In the case of the part that Nate showed, conservatively I could program that for a one machine, one operation setup in one of our Y-axis lathes in about 2 hours. The setup would be in the range of 4-6 hrs for the first piece and I would guess the cycle time would be less than 30 min per piece. But I may run into trouble and take 8-16 hrs if things go badly in the setup. We do some large clevis parts that are in the same ball-park and at times it can take 1 or 2 days if the setup guy runs into trouble. So a one-off piece just doesn't make sense. The silve lining is that your part doesn't need to be made to really tight tolerances or super clean, blemish free surfaces. That is really where most of the trouble a machinist has day-to-day making parts.
I could do the same basic thing manually but you are looking at at least 16 hrs just to be safe (I would plan on having trouble and maybe doing a couple). Those same 16 hrs, I could be working overtime AND I might have to rent the machines from the company, because it's not a personal project but one I am selling.
That being said, I am sure there are other people out there willing to do something for you. Unless you want to make a 25-50 peice order, then I am definitly interested. Don't get me wrong, side projects like this are fun and I love to thing about them, but they are just not economicaly feasable.
Nate is also right in that you really should have the barrel in-hand. Unless you are taking to someone with previous experience making gun parts, and they say they can do it without the barrel, you might be better off finding someone else.
Edited by Apollyon12, 29 September 2011 - 05:40 AM.